Oil-free compressors are ideal for industries in which even trace amounts of oil could pose significant health risks, reduce product quality, or decrease yields – this includes food producers, pharmaceutical manufacturers, paint spraying operations and other sterile environments.
Water-cooled systems enable these compressors to operate without oil lubrication, eliminating leakage and energy usage costs while lowering costs for oil condensate treatment and filter replacement.
Table of Contents
Reduced Oil Contamination
Oil free compressors eliminate this potential issue altogether, significantly reducing air filtration needs while saving both upfront costs and ongoing maintenance fees.
Oil free air compressors not only improve air quality, but their lower noise level can help increase productivity by eliminating distractions caused by their running throughout the workday. You can visit this site to learn more.
Oil-free compressors are ideal for applications requiring high levels of air purity, such as pharmaceutical production. Oil free compressors can safely power pneumatic tools in such environments without risking contamination of product or damage to equipment.
An oil-free compressor operates using a straightforward approach: air is drawn in, compressed by pistons within, and sent onward to an intercooler – its purpose being to remove heat generated during compression and further cool it down as well as reduce dust or contaminants found within compressed air, ultimately producing cleaner products without oil contamination.
Reduced Energy Consumption
Oil free air compressors utilize two primary cooling methods.
Water-cooled machines use water flowing around each element to heat it up before flowing away, condensing, and finally returning (often via gravity). Air-cooled machines use outside air to move away heat from components within your compressed air system reducing energy costs while simultaneously decreasing your carbon footprint.
A compressor is driven by a motor connected to a belt or shaft. As its pistons compress atmospheric air, they generate heat that needs to be dissipated – something which your compressor’s intercooler does automatically for you, enabling faster compression at lower temperatures than traditional oil-lubricated machines.
Additionally, oil-free compressors typically feature variable speed drives which allow them to adapt the speed of their compressor based on user demand – this ensures only enough energy is consumed so as to minimize energy waste and costs.
The highest quality oil free compressors are certified to standards that guarantee that compressed air produced is free from oil contamination. This reduces downstream filtration requirements, prevents pressure drops and saves money on replacement filters – while also significantly lowering total cost of ownership as it eliminates contamination risks and their associated costs such as lost production time and reputational harm.
Reduced Maintenance Costs
An air compressor can be expensive to purchase and even more so to operate, including energy costs and additional equipment necessary to deliver clean compressed air for your needs. You can click the link: https://www.energy.gov/energysaver/reducing-electricity-use-and-costs for more tips on reducing energy usage.
An oil-lubricated compressor leaves behind oil in its airstream that must be extracted using separation and filtration techniques, incurring unnecessary costs for your company, and potentially leading to product spoilage or rework.
Oil free air compressors eliminate any risk of contamination, since their rotary design doesn’t rely on oil to lubricate its compression system like its oil-injected counterpart and their rotors are built to resist toxic substances that might stick onto them over time.
An oil-free compressor also eliminates the need for regular replacement of lubrication and sealing systems with oil, thus offsetting any initial costs associated with its purchase and upkeep over its lifespan. This makes oil free compressors cost-effective investments with lower ongoing maintenance and repair expenses over their life cycles.
Hospital and university laboratory applications that rely on air quality for testing equipment require high air quality. Oil contaminated compressed air could damage these tools, so hospitals and universities often turn to a rental oil free air compressor to protect their investment and ensure optimal laboratory air quality. This helps ensure patient health and safety at hospitals and universities alike.
Businesses can save money when they invest in an oil free air compressor by forgoing the cost of replacing or maintaining oily air filters and collecting or disposing of their condensate.
Furthermore, since an oil free compressor does not add any lubricants into its compressed air output, its moisture levels tend to be lower resulting in reduced downtime which equates to increased productivity.
Oil-free air compressors not only increase productivity but are more eco-friendly as they don’t release oil contaminants into the environment, which makes them ideal for facilities operating multiple projects at once and for extended periods.
Oil-free air compressors tend to start up more quickly than their lubricated counterparts because they don’t require heating the oil first – saving time and power when starting in cold conditions. They are ideal for hospitals, university labs and chemical manufacturing companies that must start projects without delay.
Air compressors serve a multitude of industrial purposes, powering tools and machinery for product creation while maintaining safe operations.
Compressors utilize either pistons or rotary components to draw in air from outside sources and compress it into storage tanks; additional lubricant may be required to help smooth movement within the compressor and dissipate heat created during compression.